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LowMelt® DeSolder Wire     Removes Chip Quick & Easy       SMD Removal     PCB Rework & Repair    SMT DeSoldering

The Original

®

LOWMELT

DE-SOLDER PROCESS

      Low Temperature SMD and Thru-Hole Removal        
Now Available Also in a Lead-Free and RoHS Compliant Formulation!
         


All Zephyrtronics Equipment is Designed, Engineered, and Manufactured in the United States of America



 



 

 
 Step 1  Step 2A

Preheating PCB

Always Preheat First.
Place your PCB into your fixture above the ZT-1 AIRBATH as shown at the left. Begin the preheat process by flipping the rocker switch the "Warm." mode (Recommended setting: 150°C)

 

Fluxing PCB

Dip Swab Into Flux.
As PCB pre-heats, insert a small anti-static foam swab into flux as shown. (Recommended: A thin anti-static foam swab and tack flux NCF-0014 No-Clean Flux).

 Step 2B  Step 3A

Appy Flux

Apply Flux. Make application of flux to each lead/land interface of the targeted SMD to be removed. (Note: For graphic contrast, a white foam swab is shown at left).

   

Select LOWMELT®. Take a single strand of certified LOWMELT® DeSolder wire from out of its tube as shown in the right photo. (Note: Only use certified Zephyrtronics alloy.)

 Step 3B  Step 3C

LowMelt to Remove Chip Quick

Apply LOWMELT®. Using economy and in a random manner, melt LOWMELT® into existing joints of the SMD only as each lead requires. Co-metalization begins.

 

LowMelt DeSolder Wire

 

Because no two PCB's are the same and some joints will always have more solder than others, some leads will need more LOWMELT®. Typically (not always), an SMD's four corners need a bit more.

     
 Step 4   Step 5A

Lift and Remove SMD.
Using a soft suction lifting device such as the ZT-3-MIL AIRPICK, lift SMD up and off of the PCB. (Note: Use of the ESD safe ZT-3 guarantees no lifting of pads.)

SMD Removal

PRO 8
   

Easy Clean Up. Dip Swab Into Flux. Maintaining pre-heating at 150°C, insert anti-static foam swab into flux as shown. (Recommended: the SFL Anti-Static Swab and a tack flux  NCF-0014 NoClean Flux).

 Step 5B Step 5C
PCB Clean Up, LowMelt

Remove Excess Solder.
Using fluxed swab, gently push residual solder into a single sphere and remove with solder sucker or push up onto a card. (For graphic contrast, white foam swab is shown at left.)

  Polishing Pads  

Repeat Step 5b.
A good rule of thumb is to repeat the cleaning with a new, large foam swab dipped again in the flux. This second flux swabbing will polish your pads in preparation for new SMD placement.

 Step 6A  Step 6B
Non-Flammable, Flux Remover

Cool Down & Final Cleaning.
Flip rocker switch of ZT-1 AirBath to "Cool" mode to cool down PCB. Insert large anti-static foam swab into flux remover. (Recommended: A  Non-Flammable Flux Remover NFR-0056.)

PCB Final Inspection

Swab PCB with Flux Remover.
As PCB cools under ZT-1 AirBath, swab area where SMD was removed with Flux Remover as shown.

   
 Step 7

 Video Demonstration: SMD Removal & LowMelt®

P C Board Inspection

Inspect.
Inspect your substrate and pads. Turn off ZT-1 AirBath. Note: the entire removal process was with non-contact warm air below 150°C.

 

Now that you have successfully removed your SMT component, it's just as easy to place and solder a new one back onto the pads. For SMD placement and soldering, please be sure to see our full color, step-by-step Process Guide at "SMD Soldering As It Should Be" or check out the short, but helpful video at the right.

Click to learn more about the history and benefits of the popular Zephyrtronics LowMelt® DeSolder.

 

Please note: Zephyrtronics has packaged all of the above described chemicals, anti-static swabs, LowMelt® DeSolder and more in our LMK Benchtop Kits...our BluePrint for the Bench™

The Amazing LowMelt® DeSolder is available right now in our convenient storage/shipping tubes (shown at right) in either of the two following popular quantities (Each shipment includes a Certificate of Metallurgical Compliance from the Zephyrtronics Quality Group and MSDS).

LOWMELT® DE-SOLDER WIRE

Description

Item Price Buy Now


Classic, Traditional
 LowMelt
®
De-Solder Wire
With Lead

LMS-0137 LOWMELT®
DE-SOLDER WIRE
( 137cm / 4.5 ft )

$29.95

LMS-0243 LOWMELT®
DE-SOLDER WIRE
( 243cm / 8 ft )

$39.95

LMS-0487 LOWMELT®
DE-SOLDER WIRE
( 487cm / 16 ft )

$74.45

LMS-0975 LOWMELT®
DE-SOLDER WIRE
( 975cm / 32 ft )

$147.95

Description

Item Price Buy Now


RoHS Compliant
Lead-Free
 ZeroLead
® LowMelt®
De-Solder Wire

ZLM-0137 LOWMELT®
DE-SOLDER WIRE
( 137cm / 4.5 ft )

$32.95

ZLM-0243 LOWMELT®
DE-SOLDER WIRE
( 243cm / 8 ft )

$49.95

ZLM-0487 LOWMELT®
DE-SOLDER WIRE
( 487cm / 16 ft )

$96.95

ZLM-0975 LOWMELT®
DE-SOLDER WIRE
( 975cm / 32 ft )

$169.95

 

HOME

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PRODUCT DIRECTORY

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US

 
 

©1996 - 2010 Zephyrtronics®. All rights reserved. The information you receive online from Zephyrtronics® is protected by the copyright laws of the United States. The copyright laws prohibit any copying, redistributing, retransmitting, or repurposing of any copyright-protected material. Zephyrtronics is the registered trademark property of JTI, Inc. "The Science of Zephyrtronics" and "Simplicity Through Innovation" and "Zephlux" and "ZeroLead" and "Zero Balling" and "Zero Residue" and "Post Cooling" are the protected trademark property of JTI, Inc. "Zephyrtronics" and "Low Melt" and "Air Fountain" and "Fountainhead" are the registered trademark properties of JTI Inc. *The above names are the registered property of their respective owners.

 

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