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All
Zephyrtronics
Equipment is
Designed,
Engineered,
and
Manufactured
in the
United
States of
America.
1994
The "early days" of the company as David Jacks &
Randy Walston lay ground work, engineer, R&D, test &
evaluate & apply for patents on their new, milestone
low temp approach to benchtop soldering & rework.
1995
The Company introduces world’s first stand-alone,
bottom-side preheating system, The AirBath™.
1996
Zephyrtronics awarded the "Vision Award" for Best
New Product of the Year at the Surface Mount Int'l
Expo in Silicon Valley.
1997
SMT Magazine's editorial staff calls Zephyrtronics
one of the three most innovative companies that
year. Boeing chooses our AirBaths for the
International Space Station Project.
1998
U.S. Department of Defense selects Zephyrtronics as
supplier. Boeing tests & approves Zephyrtronics AirBath™
& DeSolder for
SMD removal
1999
Raytheon recommends Zephyrtronics in written
report. National Semiconductor recommends
Zephyrtronics
in published paper
for
BGA rework
2000
Zephyrtronics continues
3-year string as fastest
growing soldering equipment manufacturer in the
U.S.A. Also: Introduction of
dispensing product
line.
2001
Zephyrtronics saves Raytheon
$1 Million in rework scrap after Six Sigma Study.
2002
Our ZT-7-MIL is selected by The J.P.L. Mars Rover
Project for BGA tasks.
2003
International Rectifier recommends
Zephyrtronics
for BGA rework.
2004
After smashing success of the Mars Rovers, NASA
issues 39-page touting Zephyrtronics for making
"mounting & removal of thru-hole and SMT/BGA easier
than routine bench methods"
2005
Zephyrtronics expands its leadership in preheating
with our
MegaGrid™
AirBath.
2006
Introduction of ZeroLead® branded lead-free solder paste and ZeroLead® LowMelt® DeSolder Wire.
both
are RoHS Compliant.
2007
Zephyrtronics launches
e-commerce site for the
convenience of
our customers
all over the world. |
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Welcome to
Zephyrtronics! The World's First Low Temp Approach
to the Electronic Benchtop. |
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AIRMILL
ZT-5100
Automatic, Precision Fluid Dispensing System with Digital Pulse Timer
and Adjustable Air Pressure
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New! Order Securely
On-Line. |
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The ZT-5100 AirMill™Dispensing System
"controls the duration of the air to the
solder paste syringe. The amount of
solder applied can be controlled using
pressure and time controls."
--
NASA Report, Jan. 9, 2004 |
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Reliable, Low-Cost & Simple Dispensing:
Whether your job requires high-volume,
repetitive and precision dispensing or
low-volume prototyping where accurately
dispensed shots are still critical, the
ZT-5100 Air Mill™
is your easy-to-use and economically-priced
dispensing system.
ZT-5100 Air Mill™
provides you with either fully automatic
dispensing with its front panel timer dial, or
manual activation one shot at a time with the
system's foot pedal. The system puts you in
control and makes it all simple for you.
Ideal
for dispensing most all liquids packaged within
barrels or syringes, this popular unit is found
on benchtops' around the world
dispensing solder pastes, thermo-conductive
adhesives, fluxes, lubricants, sealants, welding
creams, silicons
and more. Understanding the common
pitfalls that technicians deal with at the bench,
our engineers packaged together this smart looking, economical and highly utilitarian product
so you can 'getting it right' when dispensing. |
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More Details: |
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Air Power Beats Hand Power! The
ZT-5100 Air Mill™ puts all of the advantages of air power, adjustable air pressure and digital pulse timing at your fingertips resulting in a cleaner operation with far more consistent and repeatable fluid deposits than possible with most manual methods and devices.
Tired
of Hand Dispensing With a Syringe and Your Thumb? No more struggling with difficult manual dispensing methods and tools. No more fretting about inconsistent deposits. No more hand fatigue from manipulating syringes and squeezing tubes. No more guess work and "eyeballing" your fluid deposits.
The
ZT-5100 Air Mill™ is a premium, precision fluid dispensing system for most all viscosities of fluids featuring digital timing control for reproducibility and regulated vacuum helping prevent unwanted drippings.
Two
Dispensing Modes: Automatic and Manual Shots: And for those dispensing tasks that require some "eyeballing" and/or beading, the
ZT-5100 AirMill features an illuminated timer bypass switch and a foot pedal for manual operation. (The foot pedal is standard equipment). |
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You Choose! The ZT-5100
Provide Both Auto-Timed Dispensing & Manual Shot Modes
by Convenient, Lighted Switch at Front Panel. Foot Pedal
Comes Standard With Each ZT-5100. |
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Lots of Extra Goodies:
At no extra charge, Zephyrtronics packs a lot of extra gear
(foot pedal, too) and accessories along with your
ZT-5100 so you can begin
dispensing right away. Unlike other dispenser manufacturers who
nickel and dime you on every "option", we pack it all with the
system including a wide variety of gauges and styles of
dispensing needles and tips
so you can determine and select the precise dispensing tip for
your individual applications. We have you covered.
"Suck-Back" Feature Prevents
Unwanted Drippings During Dispensing:
It's important to point out that the
ZT-5100 AirMill also has
a dial control right on the front panel for vacuum adjustments
for "suck back" to balance the dispensing pressure against
unwanted drippings. So whether you are dispensing solder pastes, adhesives, sealants or lubricants, the
ZT-5100 will increase your productivity, decrease fluid waste, increase worker confidence, decrease rework, increase quality and consistency, and decrease scrap...saving time, money and frustration.
Space-Saving Design: The small profile/footprint of the
ZT-5100 is no indicator of the versatility of this system. Here is a fluid dispenser with an almost unlimited range of applications from generous potting and filling work to microdot depositing. And for those engaged in printed circuit board low volume assembly, prototyping, and rework and repair where solder paste is required, the
ZT-5100 is truly an essential element at the benchtop. And for those dispensing tasks that require some "eyeballing" and/or beading, the
ZT-5100 AirMill features an illuminated timer bypass switch and a foot pedal for manual operation. (Note: The foot pedal is standard equipment).
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Extra Goodies! The ZT-5100 Air Mill™,
Ships With Over $100 of Accessories Including: a Very
Generous Variety of Gauges of Dispensing Tips; the
Barrel Storage Stand; Several Size Barrels, and an Operating Manual Filled with Helpful Dispensing Techniques |
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Our Easy Navigation Front Panel: The control panel of the
ZT-5100 AirMill is distinctive and easy-to-navigate with clear markings for the technician for the Barrel Vacuum Control, the Air Pressure Dial and the Timing Control. Moreover, both the Main Power Switch and the Timer By-Pass Switch are illuminated. Typical of Zephyrtronics products, the Operating Manual is filled with helpful dispensing techniques. Each
ZT-5100 features a full one year limited warranty, is made in the USA, and is 100% factory tested before shipping from our factory in Southern California.
All
Metal, Rugged Construction (Not Partially Plastic Like
Others): We have to point this out: The
AirMill is
completely housed within an ESD-Safe, durable metal casing intended for industrial usage.
As you may know, many (if not most) dispensing units on
the market are made of thin-wall plastic which do break
easily. Your
ZT-5100
is a tool, not an imported toy. |
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Distinctive in Styling, the ZT-5100 is Easy to Navigate with Clear Markings on the Front Control Panel
& Lighted Rocker Switches. |
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ZT-5100 AIRMILL™ AUTO, PRECISION DISPENSING SYSTEM |
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TECHNICAL DATA
&
SPECIFICATIONS |
FEATURES &
BENEFITS |
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Electrical Rating:
Model ZT-5100-120:
120 VAC / 60
Hz. 3- Wire
(U.S.A.)
Model
ZT-5100-230:
230 VAC / 50 Hz. 3-Wire (Int'l)
Other:
W x H x D:
8.75" x 4.0" x 8.5" (22 cm x
10 cm x 21 cm)
Weight:
4.5 lbs (2.04 kilos)
Digital Timing: Programmable (0.01-1;
0.1-10; 0.2-20 & 0.3-30 seconds)
Cycle Initiation:
Momentary (Manual) or Continuous (Timer)
Repeat Tolerance: 0.1%
Air Input:
70-100 psi (5-7 bar)
Air Output: 1-100 psi (0.1-7 bar)
Construction: All Metal ESD Safe
Construction
Foot Pedal Power: 24 Volts |
Air Powered Dispensing Reduces Hand Fatigue
Manual or Auto-Timed Dispensing Operations
Foot Pedal Control or Dial Controlled
Low Cost
Programmable Digital Timing: 0.01 to 30 Seconds
All Metal Case (Not Thin-Walled Plastic)
Drip Prevention With "Suck-Back" Vacuum Control
Compact Design / Space-Saving
High Precision & Reliability
Attractive Syringe / Barrel Stand
And
Generous Variety of Gauges & Styles of Dispensing Tips
Variety of Dispensing Syringes / Barrels
Foot Pedal
Owners Manual |
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ZT-5100 AIRMILL™ AUTO
DISPENSING SYSTEM |
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DESCRIPTION |
ITEM # |
PRICE |
BUY NOW |
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ZT-5100 AIRMILL DISPENSING SYSTEM
Complete With Power Base, Barrel Stand, Foot Pedal,
Barrels, Wide Variety of Gauges & Styles of
Dispensing Tips, Adaptor Locking Head & Hose
Assembly, Owners Manual |
ZT-5100-120
(For the U.S.A., Canada & Mexico)
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$449.99
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ZT-5100 AIRMILL DISPENSING SYSTEM
Complete With Power Base, Barrel Stand, Foot Pedal,
Barrels, Wide Variety of Gauges & Styles of
Dispensing Tips, Adaptor Locking Head & Hose
Assembly, Owners Manual |
ZT-5100-230
(For All International Customers) |
$449.99
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DISPENSING ACCESSORIES |
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Dispensing Needles & Tips |
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Millions in Stock!
Wide Selection: Needles & Tips at Extra Low Prices.
(Click Photo for Pricing & Details) |
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Syringes, Barrels, Pistons & Caps |
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Pneumatic, Transparent Dispensing Barrels &
Syringes
Sizes: 3cc/5cc/10cc/30cc/55cc
(Click Photo for Pricing & Details) |
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Pneumatic
Locking Adaptor Hose Assembly
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Fits Most All Dispensing Systems
Sizes: 5cc/10cc/30cc/50cc
Styles: Twist-Lock & Snap Lock
(Click Photo for Pricing & Details) |
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DESCRIPTION |
ITEM # |
PRICE |
BUY NOW |
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The Power Palm Plunger
(Click
Photo for More Options & Details)
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PPP-2000
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$24.99
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12 (TWELVE) ECONO PLUNGERS
(Click
Photo for More Options & Details)
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ECO-1012 |
$11.28 |
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PasteRack 10cc Refrigeration Rack 6 Syringe Holder (Stores Solder Paste Vertically!)
(Click photo for MORE details)
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ZT-8-0006 |
$14.95
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STORAGE STAND FOR SYRINGE/BARRELS |
ZT-5-570 |
$14.95
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24 VOLT FOOT PEDAL FOR ZT-5100 AIRMILL (Not for use with other products)
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ZT-5-572
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$29.85
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POWER CORD REPLACEMENT FOR ZT-5100 AIRMILL (Not for use with other products)
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ZT-5-777
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$7.99
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PNEUMANTIC ADAPTOR HEAD &
HOSE ACCESSORIES |
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PNEUMATIC ADAPTOR HOSE ASSEMBLY
Includes: Adaptor Head, Hose and Locking Connector
Available Sizes: 5cc/10cc/30cc/50cc
Available in Either Twist-Lock & Snap Lock Styles |
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DESCRIPTION |
ITEM # |
PRICE |
BUY NOW |
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SNAP-LOCK STYLE
SINGLE PACK
3cc/5cc/10cc/30cc/55cc |
ZT-5-503-SS
Single Snap-Lock
3cc Adaptor Assy. |
$15.49
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ZT-5-505-SS
Single Snap-Lock
5cc Adaptor Assy. |
$15.49
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ZT-5-510-SS
Single Snap-Lock
10cc Adaptor Assy. |
$15.49
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ZT-5-530/55-SS
Single Snap-Lock
30cc or 55cc Adaptor Assembly |
$15.49
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SNAP-LOCK STYLE
TEN PACK
3cc/5cc/10cc/30cc/55cc |
ZT-5-503-SX
Ten Pack of Snap-Lock
3cc Adaptor Assy. |
149.50 |
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ZT-5-505-SX
Ten Pack of Snap-Lock
5cc Adaptor Assy. |
149.50 |
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ZT-5-510-SX
Ten Pack of Snap-Lock
10cc Adaptor Assy. |
149.50 |
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ZT-5-530/55-SX
Ten Pack of Snap-Lock
30cc or 55cc Adaptor Assembly |
149.50 |
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TWIST-LOCK STYLE
SINGLE PACK
3cc/5cc/10cc/30cc/55cc |
ZT-5-503-TS
Single Twist-Lock
3cc Adaptor Assy. |
$15.49
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ZT-5-505-TS
Single Twist-Lock
5cc Adaptor Assy. |
$15.49
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ZT-5-510-TS
Single Twist-Lock
10cc Adaptor Assy. |
$15.49
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ZT-5-530/55-TS
Single Twist-Lock
30cc or 55cc Adaptor Assembly |
$15.49
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TWIST-LOCK
STYLE TEN PACK
3cc/5cc/10cc/30cc/55cc |
ZT-5-503-TX
Ten Pack of Twist-Lock
3cc Adaptor Assy. |
$149.50 |
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ZT-5-505-TX
Ten Pack of Twist-Lock
5cc Adaptor Assy. |
$149.50
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ZT-5-510-TX
Ten Pack of Twist-Lock
10cc Adaptor Assy. |
$149.50 |
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ZT-5-530/55-TX
Ten Pack of Twist-Lock
30cc or 55cc Adaptor Assembly |
$149.50 |
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BARRELS & SYRINGES & PISTONS & CAPS |
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PNEUMATIC, TRANSPARENT DISPENSING BARRELS/SYRINGES
Includes: Barrel, Piston, Tip Cap & End Cap
Available Sizes: 3cc/5cc/10cc/30cc/55cc
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DESCRIPTION
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SINGLE |
10 PACK |
50 PACK |
100 PACK |
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3cc BARREL, PISTON, TIP CAP |
ZT-5-403-S $0.39
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ZT-5-403-X $3.79
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ZT-5-403-L $17.94
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ZT-5-403-C $33.00
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5cc BARREL, PISTON, TIP CAP |
ZT-5-405-S $0.44
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ZT-5-405-X $4.27
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ZT-5-405-L $19.99
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ZT-5-405-C $38.00
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10cc BARREL, PISTON, TIP CAP, END CAP |
ZT-5-410-S $0.48
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ZT-5-410-X $4.66
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ZT-5-410-L $21.99
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ZT-5-410-C $41.00
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30cc BARREL, PISTON, TIP CAP, END CAP |
ZT-5-430-S $0.59
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ZT-5-430-X $5.72
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ZT-5-430-L $26.99
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ZT-5-430-C $51.00
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55cc BARREL, PISTON, TIP CAP, END CAP |
ZT-5-455-S $0.79
ZT-5-455-S
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ZT-5-455-X $7.66
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ZT-5-455-L $36.34
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ZT-5-455-C $67.00
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